Tuesday, June 26, 2018

5 BENEFITS OF COOPERATING WITH A MOLDING COMPANY

When it comes to manufacturing and production, you need to make sure that you are outsourcing your work to the right company. This is going to mean different things to different kinds of companies, but if it is plastic that you need help with, there are a few key components that you are going to want to see. You will want to make sure that you can get a quick turnaround when you need it. You are also going to want to see that you are getting the detailed work that you need in order to trust the company for future jobs.
Whether you are in the plastic manufacturing industry or you just want an idea to turn into a product, the best molding companies provide the best opportunities for you to display creativity in design and efficiency in production.
There are 5 benefits of forming a solid partnership with a molding company benefits below advantage:
Best Plastic Tools for Molding Manufacturing
The best molding company draws strength from its plastic tools and molding manufacturing. You will know how efficient they are based on how many countries they have exported their molds to.

A partnership with a molding company gives you access to their complete manufacturing facilities like CNC, EDM, Wire Cutting, Milling, and Drilling.
They can also ensure you of a progressive partnership by thinking about risks and future problems, with their Mold Flow Analysis Program that helps in processing problems that are highlighted before you start building your mold.
Having an efficient and high precision mold making factory will allow you to have a detailed and well-oriented plastic manufacturing process courtesy of your partner molding company.

Efficient Manpower
One of the benefits of a partnership with a molding company is the ties you will make with the people behind them.
Professionals from different fields such as designing, plastic manufacturing, metal hardware requirements, and electronic assembly will work with you in order to achieve a high-quality end product.
Designing your product from initial concept up to manufacturing and into a finished product will be a breeze if you have a partner molding company on your speed dial.
You can just easily send in a sample, a drawing or even just a budding idea, and then your partner molding company will suggest how the product will be made, what process will be best for it, the engineering structure of the product, its estimated cost, and the time needed to complete it. If you prefer, they could even provide you with a prototype so you really have an idea on how the final product will look like.
The molding company can also provide you with specifications, dimensions, and suggested material for your product.

A partnership with a molding company will allow you access to their specialized services—one of which is plastic injection molding, which features a wide range their original equipment manufacturing services.
They will be equipped with machines that vary in size and function but all equally capable to provide precise quality control.
High-quality parts are possible with this service because they can cater to a wide range of production needs from single custom-made parts to high cavitation or over-molding; trust that your partner molding company is prepared for anything you throw at them.
A partnership with a molding company can also serve as your testimonial for their service. If other customers see your loyalty, it would mean many other connections to your chosen company.

Secondary Services You Could Utilize
Molding Companies Have Secondary Services You Could Utilize
Aside from the service you initially wanted from your partner molding company, you can also get benefits from their secondary services.
A molding company that is capable of giving you secondary services, such as spray painting, silk and pad printing, hot-stamping, sonic-welding, and product assembling, is the best partner for a non-stop manufacturing service.
You can also employ a prototyping service that will allow you to test a product’s assembly compatibility for you to know what your product will look like after it was produced through injection molding.
A prototype will lower the risk of additional costs in the manufacturing process because of problems that may arise in the production of a new product.
Prototype samples are a great way for you to have a sample of how you want your product to look, feel, and perform. Not to mention that the cost of making a prototype is less than actually building your product. So, using this service will deliver an efficient end product for your business.

Quality Products for Your Industry
Establishing a partnership with a molding company will give you a front seat in the whole manufacturing process of your product without the draining task of steering it in the direction of the finished product.

Since the molding company will take care of that for you, quality products can just be a breeze in the production. You will be assured of responsiveness and diligence in doing work with them because the attention that they will give in assisting you will be unmatched.


JasonMould Industrial Company Limited is a leading plastic injection molding manufacturer in China. The company had established in the year 2010. The company has made a reputation of being one of the finest plastic mold producers in China. They are great at making medical equipment, appliances, electronic equipment and even safety equipment.
For more about custom manufacturer of plastic molding products,please visit https://www.jasonmolding.com/
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869
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CUSTOM INJECTION MOLDING THE PERFECT SOLUTION FOR COMPLEX WORKS

Precision Products Manufactured With Quality Results
Small. Detailed. Intricate. One-of-a-Kind. No matter what term you use to describe these types of jobs, they all have one thing in common: a need for precision. Plastic injection molding  is the solution for high-volume production, but for truly intricate jobs, custom injection molders are also needed. Combining the best qualities of plastic injection molding with custom molds, custom injection molders allow businesses to produce high volumes of unique or intricate components perfectly every time and at an assured level of quality and performance.
Custom Injection Molding Is Versatile And Affordable
Custom injection molders can be used in a variety of applications to make part and components across many different industries. The beauty of custom injection molders is that there is almost nothing they cannot make! Although pieces will vary in terms of size, complexity, and shape, one thing they all have in common is cost-efficient production.
Anytime the word “custom” comes in to play, thoughts immediately jump to “expensive,” but when it comes to custom injection molding, cost efficiency of production is one of the biggest benefits. Once the design has been perfected, a mold is cast and then used to produce your components. The custom molds allow the manufacturer to replicate your design perfectly, every time, whether the run is today or a year from now. A custom mold is an excellent long-term investment that will pay for itself over and over and over again or for as long as you require that component.
Custom injection molding is versatile too. While thermoplastics come to mind when we think of injection molding, custom injection molds can be used with many other types of materials or features. It’s possible to create gel-like plastics, microbial plastics, fiberglass-filled components, or fire-resistant materials. They can be food-grade, chemical resistant, UV-resistant, insulating, conductive or anything you need your product to be.
Design Considerations For Custom Molds
Every mold needs to be carefully designed and constructed not only for repeated use but also for uncomplicated removal of the completed product. Like any type of injection mold, there will be two halves. These two halves will be clamped together during the process so that the material can be injected. Once the material inside is cooled and solidified, the part is ejected. Ejection is a critical junction in the manufacture of the piece. The piece must be able to leave the mold without getting stuck or damaged. To aid in removal, air is used to shrink the part just a bit and ejector pins are used to help facilitate removal from the mold.

About JasonMould Industrial Company Limited:
JasonMould is one of the best plastic injection molding manufacturer that offer great services to their clients when it comes to manufacturing advanced molding tools. They export their tools to different parts of the world and have become one
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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Friday, June 22, 2018

5 REASONS TO CONSIDER TWO SHOT INJECTION MOLDING

If you’ve never used two shot injection molding in your organization before, you may assume that it’s a process far too complicated to implement. It’s a common initial assumption for many executives. Fortunately, this isn’t the case. While two shot injection molding does add an additional layer to the manufacturing process, working with an experienced production team can offer your project with impressive results.
Know What You’ll Gain From The Two Shot Injection Process
Of course, moving forward with two shot injection molding requires more than a solid partner to assist with the process. Understanding some of the many benefits offered by this process can help you determine the overall value your organization will gain by using this type of molding. Incorporating this procedure delivers many critical advantages such as:
  1. Lower Costs
Many executives are surprised to learn that this process, while adding supplemental steps to the production procedure, can actually save them money overall. How? Because even though this is a two-step method, it is actually completed using only one cycle. Using a single sequence means less cost in both the production run and overall number of employees needed to optimize output. Business owners often notice a decrease in costs for handling, assembly and overall inventory expenses.
  1. Enhanced Quality
Visually, pieces produced using this tactic are simply more esthetically appealing. Customers often find the look of different colored plastics more eye-catching. Despite the lower overall production costs, many consumers believe these types of components actually look more expensive when compared to other options. Beyond looks alone these parts are often higher quality components. You and your team will notice the quality of the parts as well as low tolerances and an improved level of manufacturing repeatability.
  1. Streamlined Operations
Overseeing a production run means constantly striving to streamline the overall operation. Two shot injection molding allows you to do just that. By consolidating components into a single cycle, you require fewer employees and less overall assembly. It’s an easy way to make the entire run more efficient.
  1. Better Bonding
The process isn’t just quicker and more efficient; it actually delivers better bonding.
As a result, manufacturers quickly notice a boost in product reliability, resistance to wear and tear and overall life cycle.
  1. Seamlessly Combine Different Materials
Two shot injection molding allows manufacturers the chance to unite different materials. For example, both flexible and rigid components can be fused in the process for an optimal final product.
Here is one more reason to consider this type of manufacturing cycle: it instantly provides virtually endless design opportunities to your business. With more time, money, and efficiency, you will have the chance to reimagine various redesigns, both from a functional and/or cosmetic perspective.


About JasonMould Industrial Company Limited:
JasonMould is one of the best plastic injection molding manufacturer that offer great services to their clients when it comes to manufacturing advanced molding tools. They export their tools to different parts of the world and have become one of the most famous names in the industrial sector.
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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BENEFITS OF PLASTIC INJECTION MOLDING IN DIFFERENT INDUSTRIES

Plastic injection molding is one of the most used techniques for producing a high volume of plastic parts. This method relies on a heated barrel and a special mold cavity to create the precise shape and size of different plastic objects. In fact, the majority of the products on the market, if not all, have benefited from plastic injection molding. The process can be used to create products of various kinds and sizes, along with different purposes.
Below are different industries that currently benefit from the process of plastic injection molding:
Electronics
Electronics are a major part of daily life. Everything from cellphones to ultra HD televisions is composed of tiny electronic components that work together to make the devices function properly. Now imagine your television without the frame—just a screen connected to a green board and surrounded by little blinking lights.
Aside from looking really bad, this also leaves the components exposed to dust and other environmental factors that could affect its performance and lifespan. There’s also the question of whether your television will even be able to stand up because the base is often made of plastic too.
Electronics need plastic casings to protect them. Plastic doesn’t absorb moisture and doesn’t expand when subjected to heat like metal does, which means they’re the ideal material for housing components, and these are produced through the process of plastic injection molding.

Toys
It would be very difficult to produce a thumb-sized toy with metal, and creating one with clay would result in it being extra brittle. When plastic injection molding is used, however, the required accuracy can be attained, and the end product would be a well-defined and sturdy toy—and this is extremely important because toys are the type of merchandise that will always be in demand as long as there are children.
There are all kinds of toys on the market. Some are small and others are huge, but they are all produced through plastic injection molding. Without it, highly detailed collector’s toys and feature action figures would not be possible—the properties of plastic are perfect for toy making.

Medical
Due to the nature of work in the medical and dental fields, it is vital that all the tools are of the best quality possible, and are made of the right material. While the tools of surgeons and dentists are made of top-grade stainless steel, there are other tools and equipment that must be made of plastic.
Such equipment includes cups, vials, and jars for sample collection; tubing connectors and clips; and disposable forceps, to name a few—and all of these equipment are products of plastic molding injection.

Construction
Concrete and steel are staples in terms of construction materials, but there are times when plastic is a better alternative.
Take door and window frames made of metal, for example. It is true that they are hard and durable, but they can get rusty over time and can expand and damage the wall structure on hot days. Plastic, on the other hand, is impervious to these factors and can be just as sturdy. Additionally, plastic is lighter, easier to install, and is more cost-friendly.

Shoes
Due to the efficiency of the plastic injection molding process, it is used in shoe making as well. Many shoe manufacturers utilize injection molding in creating the soles of shoes.
While the material used is different, the same process is used. Plastic injection molding allows the creation of precisely shaped soles that perform excellently in supporting weight and providing comfort.

Food and Beverages
The food industry is one of the largest industries in the world—if it isn’t the largest already. There are over millions of restaurant and fast food branches scattered across the planet, with most of them making use of plastic products such as plastic spoons, forks, and plates. And yes, they are also products of plastic injection molding.
Because of their natural characteristics, plastic products are great alternatives to stainless steel and glass, which are more expensive to produce and harder to maintain. If plastic wasn’t utilized in the food industry, employees would constantly need to be washing dishes all throughout their shift, and take-out wouldn’t exist!

JasonMould Industrial Company Limited is a leading plastic injection molding manufacturer in China. The company had established in the year 2010. The company has made a reputation of being one of the finest plastic mold producers in China. They are great at making medical equipment, appliances, electronic equipment and even safety equipment.
For more about custom manufacturer of plastic molding products,please visit https://www.jasonmolding.com/
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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Wednesday, June 20, 2018

HOW TO FIND A GREAT PLASTIC INJECTION MOLDING MANUFACTURER

Plastics are very essential compounds in our day to day life. Computer accessories, toys, kitchen utensils and many other household items which we use every day have undergone the molding processes. The molding process is not difficult to understand. In very simple terms, it involves transferring liquid plastic into a mold then allowing it to cool and form the required product.
For instance, plastic molding can be used to make toys. When this is done, molten liquid plastic is inserted in a mold that is shaped like a toy and then later allowed to cool. The same process can be used to create other types of molded products such as advertising items and signage.
Being a very technical process, plastic molding should be done by a reliable manufacturer. When choosing someone to design your plastic molded products, here are a couple of factors to consider.
Types of molding processes used
There are several types of molding processes used when working with plastic products. Injection molding is among the most common processes and it is normally used in mass production of plastic items like mobile phone accessories and toys. Compression molding is another popular process of generating molded products. Unlike injection molding, it uses vertical presses. There’s also rotational molding and structural foam molding which have become popular over the years.
Location
The location of your custom manufacturer is important because it is going to help you to save on a lot of costs. In many cases, you will need to transport the molded parts for assembly and packaging to be done. If you choose a manufacturer who is situated outside your boundaries, you’ll have to pay a lot of shipping costs. There is also the inconvenience and lead time increase of choosing a manufacturer who is not readily available in your area. Having your molded parts manufactured close to your industry can really help to reduce cost and time.
Consider how much time it takes to get the molded products
Different companies will present varying turn around time and you need to consider this information when choosing your manufacturer. The more time it will take for the molded parts to be ready the more cost and time it takes to get the final product. If you will be relying on the molded products to make your final product then it is important that you choose a manufacturer who can deliver within the required timelines.
Ask them to give you timelines for the different processes involved in molding including design, prototyping, changes and production. For the molded parts to be completed on time, the design should be complete within the stipulated period so that prototypes can be made and any required changes done before the products are sent to the customer.
What options of shipping and delivery do they offer?
You need to determine the kind of shipping and deliver options offered by the manufacturer for the molded parts. Once they are ready, you want to ensure that they get to you as soon as possible so as to continue with production. Reliable molding companies will have in place a variety of shipping options so you can choose the one that is most ideal for your product. Some of them have a fleet of trucks that offer delivery to customers within their area. If you can find a custom manufacturer of molded parts who offers manufacturing together with assembly, packaging and shipping then you’ll be able to cut down on costs and increase lead time. Take your time when searching for a suitable manufacturer and ask all the questions regarding their services before you sign up.
Being a very technical process, plastic molding should be done by a reliable manufacturer.
JasonMould Industrial Company Limited is a leading plastic injection molding manufacturer in China. The company had established in the year 2010. The company has made a reputation of being one of the finest plastic mold producers in China. They are great at making medical equipment, appliances, electronic equipment and even safety equipment.
For more about custom manufacturer of plastic molding products,please visit https://www.jasonmolding.com/
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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Tuesday, June 19, 2018

DEFINITION AND DEVELOPMENT OF INJECTION MOLDING

General definition of mold: in industrial production, metal or nonmetallic materials are made into parts or products of the desired shape by pressure with various presses and special tools mounted on the presses. The special tools are collectively called molds.
The injection process explains that the mold is a tool for producing plastic or metal products. It consists of several parts, and the combination has a molding cavity. When injection molding, the mold is clamped on the injection molding machine, and the molten plastic is injected into the mold cavity. The mold is cooled and shaped in the cavity, then the upper and lower mold is separated, and the product is ejected from the cavity through the ejection system. Finally, the mold is closed for the next injection molding, and the whole injection process is carried out in a circular way.
The tools and products we use in our daily production and life range from the machine base, the fuselage shell, the small head screw, the button, and the housing of all kinds of household appliances. The shape of the mould determines the shape of these products, and the quality and precision of the mold determine the quality of these products. Mold is divided into casting die, forging die, die-casting die, stamping die and other non-plastic mold, as well as plastic mold.

In the aspect of the development trend of science and technology, the development trend of injection molding would includes the following six directions:

New materials —- New materials utilized in injection molding and new molding tool for manufacturing the new-type molding products.

New technique —- New forming process and new process of injection molding manufacturing.

New technology —- Advanced technology has led to the  development trend of plastic injection molding to ultra high speed, super precision and high automation.

Informationization—- Digital production, information management, and making full use of IT technology.

Networking —- Integrating and utilizing the globalization of network.

Circular economy & Green manufacturing —- Use as little resources as possible to create as much value as possible, including recycle and environmental protection, not only for mold makers but also for mold users.


About JasonMould Industrial Company Limited:
JasonMould is one of the best plastic injection molding manufacturer that offer great services to their clients when it comes to manufacturing advanced molding tools. They export their tools to different parts of the world and have become one of the most famous names in the industrial sector.
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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AVOIDING DEFECTS IN MANUFACTURED PLASTIC PARTS

Quality Manufactured Plastic Components

When you employ a reputable plastics manufacturer, it shows. Unfortunately, when you hire a disreputable manufacturer, it shows more. When hiring a manufacturer, avoiding defects in manufactured plastic parts should be first and foremost on your mind. Here are some tips on how to avoid defects, for a near flawless production run.

These Three Factors Determine The Success Or Failure Of A Production Run:

  • The processing
  • The mold
  • The material
Making sure each of these elements is functional before the molding process is key. This is why it’s important to partner with a plastics manufacturer you can trust. If you’ve worked with a disreputable or inexperienced manufacturer, you may have encountered these defects.

Common Processing-Related Defects:

Burn Marks – Improper ventilation or extended heating of the mold can cause unsightly black or brown carbon deposits.
Blistering – Too much heat or inadequate cooling causes bubbles or raised imperfections.
Stringing – Much like a hot glue gun, stringing happens when the nozzle is too hot and an excess strand of plastic attaches to the part.
Stress Cracking And Crazing – Exposure to high temperature for too long can cause the appearance of crackling or single cracks.
Cold Slugs – When an extra tab of hot plastic becomes attached to the part, it causes a non-uniform area.
Sink Marks And Voids – Poor part design, non-uniform heating and/or inadequate cooling can cause depressions or hollows in a part.
Flow Marks – When a part cools too quickly, it can cause a wavy pattern or discoloration in the part.

Common Mold Design And/Or Maintenance Defects:

Warping – When the cooling system works improperly, the mold can cool unevenly, causing warped, bowed effect.
Drag Marks – Improper or misaligned injector systems can cause scratches when the part is ejected from the mold.
Jetting – Incorrect gate size, length or placement can cause a snake-like line of plastic that cools at a different rate than the main part.
Short Shot – An injection blockage can cause the mold to be improperly filled, which creates an incomplete part, or a short shot.
Flash Or Burrs – If the mold is damaged, poorly designed or there is poor clamping force, a thin protrusion can form beyond the body of the part.

Defects Linked To The Materials:

Splay (Often Called “Silver Streaks”) – These are circular marks caused by excess moisture in the resin. They appear where the molten plastic hits the mold cavity.
Delamination – This is caused by moisture in the pellets. The result is a flaky, crumbly surface layer.
Color Streaks – This is just as the name suggests, random streaks of color in your part. This comes from poorly mixing resins and colorants, or non-uniform ingredients.
Contaminates Embedded In The Material – This is caused by flecks or particles foreign material that often originates in the barrel of the press.
Discoloration – This is caused by residual color in the hopper, usually due to improper flushing or not flushing the hopper at all.


About JasonMould Industrial Company Limited:
JasonMould is one of the best plastic injection molding manufacturer that offer great services to their clients when it comes to manufacturing advanced molding tools. They export their tools to different parts of the world and have become one of the most famous names in the industrial sector.
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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Saturday, June 9, 2018

SOMETHING YOU NEED TO KNOW ABOUT RAPID PROTOTYPING

What is Prototype:
Prototyping is an important phase in any product development cycle. In an ideal situation the prototype mold should replicate the same tooling strategy as the production mold.
How to Prototype:
Prototype molds may be simple or complex, steel or aluminum, however the common denominator for any prototyping effort should be speed and quality. When trying to determine the correct path for you it pays to consult an expert prototype mold builder for advice on materials and construction methods to reduce costs, time and improve overall quality.

How to choose prototyping company :
  1. The experience
Design creation and prototype development won’t be easy without proper planning. Your chosen company should have the desired experience to render professional services. That’s where you need to find out their years of experience and identify their areas of expertise. That will give you a crystal clear idea of their efficiency.
  1. Prototype creation
Working on the prototype is the first thing to do when it comes to creating prints. Check whether the chosen company offers perfect prototyping assistance or not. You will need to breeze through the service portfolio of the company and find out their range of prototyping support.
  1. Technology used
The swift and remarkable developments in technology have led to quicker operations. Take a look around, and you will come across numerous tech innovations revolutionizing the printing sector. The technology used by the company is of paramount significance, as it determines the execution of the entire project. Making the right choice is highly important in this context since the quality of prototypes depend on that.


About JasonMould Industrial Company Limited:
JasonMould is one of the best plastic injection molding manufacturer that offer great services to their clients when it comes to manufacturing advanced molding tools. They export their tools to different parts of the world and have become one of the most famous names in the industrial sector.
Inquiry Contact:
Contact person: James Yuan
Company name: JasonMould Industrial Company Limited
Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China
Telephone: 86-752-6682869

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